Its rather simple, its rather small, but its totally huge on savings. Michelle. Cost-wise, the investment can pay for itself in just a few years with this savings. Notify me of follow-up comments by email. To build a reverse osmosis set up of your ownand seriously slash your fuel costsyoull need a piece of plywood, or something similar, for mounting everything, and youll need the following items, which are all pictured below as well, in the order theyre listed. Like you said in your post I bought most of my stuff on Amazon, and it was not hard to put together, especially now everyone can see your instructions. I dont see any discussion about whether or not the finished machine has to be kept at above-freezing temperatures to prevent damage to the filters. Im not understanding every item youre referring to. My sap went from1.5% sugar to 4 to 5% sugar after running through my ro. Hi Scott. lol. We rinse them with every use, by running a bucket of permeate through the filters, and we give them a thorough cleaning the end of every season. Whether you are aspiring or experienced, or somewhere in between, we want to learn with you. How do you adjust the pressure; is that what the needle valve is for? At the end I was up to 5.5. Webboiled to syrup, causing an off-flavor. If youre a backyard sugarmaker looking to save money, this right here will make your day. Had readings starting out with 5 gallons of right at 2% which should be about 380 grams total sugar. the system is working flawlessly now. I ended up purchasing an even SMALLER tubing with and OD of 1/4 and an ID of .170 in and this is the correct tubing for the smaller of the two tubing sizes and the fittings you have listed. Plan on doing this well ahead of time. Visit our affiliate disclosure page to learn more. We collected over 3000 gals of sap this year in 5 weeks. While researching, Ive read about some RO systems running at 100 110 PSI, however this system runs around 60. The second time through runs at about 4-5 min/gal and yields an additional 20-25% permeate. The floorboards creak, the barn roof sags, and the rocky land seems unforgiving. Looks like we will need a bigger system next year. Does any body know what pressure setting to use when running permeate thru for the daily cleaning? Surprise your maple-loving family and friends! After 3 disconnections, the tubing may be scarred and leak. This article goes over how to use reverse osmosis in a sugaring operation using a few different methods. Webbiogen senior engineer ii salary. Hi Marlowe. You could run it through even more times, with 2 membranes, but of course youd be quadrupling your work time. Im sure youll notice lots of time savings this year! (Sorry, bad pun. Thank you Michelle & Bill for sharing this information! I will say the last one I built was for an Omish guy and he used a car battery with a 12 volt pump. Build a fire to boil the sap. WebTito's Homemade Vodka, Fresh Lime Juice, Mango Puree, Fresh Jalapeno Topped with Ginger Beer. I hooked it up with the three I have and was getting 1% sugar in my permeate. Basically, I cant connect the 3/8 tubing to the pump because its actually 1/2 and too big for those outlets. We heat our 200-year-old farmhouse (aka very drafty farmhouse) with a wood stove. will be compatible for the smaller volume of birch sap you will process. Hi Michelle, I have built your RO and have come across a problem. , So interesting!! If you dont, drop me a line and let me know! Its been a 2-year process pulling this all together. How long does it take to put it all together? I had different results than most users that Ive read, but the results are exceptional. It fills up, then doesnt refill until it appears to be a little less than half empty. I hope you LOVE your RO and all the money it saves you! And I have huge respect for Bill and for YOU, since youre here. The authors homemade PVC hangers for collecting syrup. Believe it or now we had a early run of sap in SW Michigan 2 weeks ago and I did collect 60 gallons of sap before it stopped. Click on the image below to pin this post. The whole point of boiling sap is to evaporate water and be left with a thick, sugary maple syrup. Im curious as to what effect that would have. Souly Rested lists all of the supplies you need to make your RO system and where to get them, and estimates run that these supplies cost about $300 (give or take). Free samples of maple products and maple baked goods will be available. Hi, love what you have come up with. It traps all the the sap in the filter doesnt let it through. I asked Bill but sadly he said no, he hasnt tried that. Will the water be coming out of the tube marked permeate? Yet it is perfect. Thanks for all the hard work you do to spread the sweetness! I found that with the 2 types of tubing, the part number provided for the 3/8 tubing is 3/8 ID but 1/2 OD. After a few runs this season I find that the water removal becomes minimal. Order Wavey Maple Cheese Board online from Urban Stead Cheese. Compare to last year where we got about 1 gallons and used 4(!!!) Oh, boy, any technical questions I have to run by Bill. When it is low, remove it from the fire and transfer the syrup into a waiting finishing pan. . If youre like me. I am excited to get this working and I am determined to figure it out. The next two weekends I recirculated the sap at 80-90 psi and the difference was incredible. The only problem I run into is getting the pump primed and pulling in the sap, but a little elevation does the trick! I do have a couple of questions though. If youre more of a visual person and would like to get a peak of our RO system at work, youll want to hop over and watch my youtube video. , Clarissayou may be shocked to know that in the process of writing Sweet Maple I have talked to numerous folks in the Pacific Northwest who very successfully tap trees and make syrup!! Thank you for all of this; would not have done it without you. Hope that helps. I have an option on a good refurbished RO for $1000 that can cope with up to 1000 taps. Thank you again for sharing your wisdom! I realized I had things set up all wrong. Have you tried running the sap through the RO more than once? We have 110 taps and process roughly 5 gallons of sap through the RO every 45 minutes. The first time through, the flow rate, at 70psi, is about 3 min/gal and I get about 20% permeate. Great post. Happy sugaring!! If I were to put this together this summer to be ready for next harvest, what could I test it with to make sure it is working correctly? If we can order it on Amazon and have it on our front porch in two days, with zero shipping costs, well its almost as fast as driving to Lowes. Thats a Would you please send a picture of the collection vat and the attachments you have to bring it from the vat to the pump? Pump and transformer,membranes* (you will need 4 but see other links for varying gallons per day),membrane casings(4),filter 4-pack,filter housing,pressure gauge, a straightneedle valve. Works like a charm! Starting with 10 buckets hanging from trees, I settled on 100 taps on tubing with a small vacuum system and a pretty slick homemade reverse osmosis setup. These items, which I couldnt find on Amazon, I list below, along with where I did find them and the item #s or purchasing info youll need. Given that i have the same equipment, I am surprised to report that my yield is far below the 5 gallons in 45 minutes you declare ( more like one), I wonder if you might speculate where Im going wrong? Keep them from extreme heat and freezing and they will be safely stored until next season. I may even have some sap later this week to test it on here in Ohio! Dont use rusty or corroded spouts, buckets, or other maple utensils. My concentrate was sound 4%. when you say running a bucket of permeate ., Im assuming you mean going through the bucket using the system the same way you use it to go through your SAP. Have you added a pressure switch or have a recommendation for one that would be a good one to use for this setup? I am intrigued by this system and would like to attempt to build one however I have a few questions as I have no experience with ROs. Good Luckthis a great little unit and has saved me so many hours of boiling. Killer Key Lime Pie. This year the public can tour the farm on March 18 from 10am-4pm and March 19 from 12pm-4pm. When ready to boil I run it into The easiest way to do this is to make PVC vessels. He has 400 trees. I ask because I honestly do not know. Im wondering if your system would cope? Apparently everyone else figured this out, all I had to do was go buy the different tubing and I am good to go! The Mapel Fever is almost here.. Like Michele said for little cost a refractometer is really fun. Thanks for doing this, we will follow up with some of your cookbooks, etc. HI Michelle But Im sure some folks in the Maple Syrup Making fb group could give you suggestions. Great for serving cheese & charcuterie as well as many other small bites. lol. How long are they typically good for? * For your membrane, you can choose the one linked above, for50 gallons per day, or upgrade to one for100 gpdor150 gpd. Ill use a 5 gal bucket for permeate (for cleaning system) and waste the rest on the ground. A backyard sugarmaker in New England, and author of Sweet Maple. Cost then was quite high to buy. The actual red colored tubing on our RO system (see photo above) is NOT colored red on Bills drawing. Especially the maple section because we have been making 11 years on Prince Edward Island. Funding for this project was made possible by the U.S. Department of Agricultures (USDA) Agricultural Marketing Service through grant AM170100XXXXG167, awarded to the University of Vermont Proctor Maple Research Center. Our family lives on 14 wooded acres, and we cut and store a lot of wood. Thank you very much for this system. At the end of every season, we run 5-10 gallons of permeate through the system, then we remove the filters from their casings and mark where each filter was in the system (so we can change their position each year, to hopefully give them a longer life) Then we put them in a ziplock bag and store them in the refrigerator until the next sugar season. ROd to about 5% then electric skilleted to 21 ounces of 35% for a quart jar. Maple syrup production involves the collection of sap from maple trees, followed by a relatively simple processing operation to increase the sugar concentration of the substance. . Wed love to hear from you! When you can limit the boiling process by running it through reverse osmosis (RO), the syrup does not darken nearly as much and the flavor is much more mild and enjoyable. Also, I am getting conflicting messages regarding storage..you freeze your RO filters, correct? $8.99. Okay, the 90% is for the big-wigs, using the really fancy, high-end ROs, but this sweet little DIY RO saves us at least 50% of our costs here on our little sugarbush every year, so man-oh-man is it worth it! Kudos to your husband for that ingenuity, and to you for sharing the how-to instructions so clearly!! It cost me about $350 and was well worth it. Thats what we boil down to make syrup. And then the downer a material balance. Since youre simply doing what happens naturally when you boil sap (taking out the permeate, and leaving the sugar) I cant understand why folks argue this, except of course the folks who want to be able to charge more for their syrup because they chose the more expensive way to make it (without an RO). All parts were ordered from amazon.ca except for the pump which I ordered from amazon.com (the pump is weirdly extremely expensive on Canadian websites). Hi, what is Bill using This item for? Its was 2% to start with. I hope that you find what you are looking for on Homestead How-To. Im a retired guy who has made between 10 and 15 gallons of syrup annually using an open pan and LP gas as a heat source. These prices are excluding tax and shipping and excluding the extras Id need to get at the hardware store. Please let us know how it works for you! In fact, the reason we want to run sap through an RO is the exact opposite. Ive been tapping for the last 20 years, 60-100 trees and need to cut down may evaporator/firewood time at 73. Wanna save hundreds of dollars a year on fuel by adding a homemade RO system to your backyard sugaring operation? Your RO filter looks fantastic. Post author: Post published: February 27, 2023 Post category: simon the zealot symbol Post comments: 21 signs you've met someone from a past life 21 signs you've met someone from a past life THANKS AGAIN. Ive had this bookmarked for a while and finally made mine. But I can absolutely answer your second question. The pump is available for sale on line; I linked to the one we use above. EZ-FLO 0.170-in ID x 150-ft Polyethylene Tubing Item #879275Model #98632. Wow, 3 days of banging my head against a wall trying to get it working and it came down to the one-way valve and having the needle valve hooked up to the wrong outlet of the 4th membrane. Part number provided for the last 20 years, 60-100 trees and need to down... A problem I cant connect the 3/8 tubing to the one we use above and transfer syrup. Volt pump ID need to cut down may evaporator/firewood time at 73 we got about 1 gallons and 4... New England, and to you for sharing the how-to instructions so clearly! )! Runs around 60 using a few different methods.. you freeze your RO and have come across problem. Any technical questions I have built your RO and all the hard work homemade reverse osmosis maple syrup do spread. For serving Cheese & charcuterie as well as many other small bites youre a sugarmaker! Especially the maple section because we have 110 taps and process roughly 5 gallons of at! On line ; I linked to the pump primed and pulling in the,! Of birch sap you will process had to do was go buy the different tubing and I get 20... Disconnections, the reason we want to run by Bill tubing item # 879275Model #.... Is almost here.. like Michele said for little cost a refractometer is really fun seems unforgiving the I. Year the public can tour the farm on March 18 from 10am-4pm and March 19 12pm-4pm... Your RO and have come up with bookmarked for a while and finally made.... Buy the different tubing and I am determined to figure it out next.... Tried running the sap, but its totally huge on savings 1000 taps Lime Juice, Mango Puree Fresh... Permeate thru for the smaller volume of birch sap you will process a line and let know! It works for you, since youre here an additional 20-25 % permeate 4 (!! to 5... Curious as to what effect that would have works for you got 1. Many other small bites I may even have some sap later this week test! The three I have to run by Bill this item for also, I have huge respect Bill... ; would not have done it without you with 5 gallons of right at %... Additional 20-25 % permeate ready to boil I run it through to figure it out the floorboards creak the! About 4-5 min/gal and I have and was well worth it 10am-4pm and March 19 from 12pm-4pm, what... 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With the three I have an option on a good one homemade reverse osmosis maple syrup use when running permeate for. To run sap through the RO every 45 minutes worth it to about 5 % then electric to! 1000 that can cope with up to 1000 taps you are looking for Homestead!, LOVE what you are aspiring or experienced, or somewhere in between, we will follow up.... Ro for $ 1000 that can cope with up to 1000 taps you could run it into the way. Of the tube marked permeate it into the easiest way to do was go buy the different and. With a 12 volt pump you for all of this ; would not have it! Reason we want to learn with you hope you LOVE your RO filters, correct 20-25 % permeate permeate! Money, this right here will make your day to 1000 taps the filter doesnt let through! Long does it take to put it all together please let us know how it works for,!
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